FORGING TO HARD FINISHING -
EVERYTHING IN GEAR MANUFACTURING

Matchless Machines and Technology

We specialize in Gear machining solutions from Forging to Hard finishing for two wheelers  to Windmills gears; for Auto Components as well as for Heavy Engineering.

Our company is the authorized representative in India for Wilhelm König-mtm, Germany, one of the global leaders in high precision mechanical and hydraulic fixtures and clamping devices as well as for CJMT - a known name in Gear Shaping, Hobbing and Power Skiving Machines.

CJMT Gear Hobbing for large modules
CJMT Gear Hobbing
Gear Hobbing of shaft gear
CJMT Gear Hobbing - shaft gear

We offer Vertical Hobbing Machines as well as Horizontal Hobbing Machines for all sizes. Options such as a gash cutter on the same arbor as the hob – for excellent productivity in cutting higher modules and  attachments for herring-bone gears are available on request!

Whatever be your gear geometry – we can offer the ideal solution!

The machines that we offer are from reputed manufacturers, such as CJMT – Yichang Changjiang Machine Technology Co., Ltd.

Click here for more information on CJMT Gear Hobbing and Gash Milling Machines

 

CJMT Gear Milling / Gashing
6m Gashing Machine
CJMT Gear Gashing / Milling machine - 6m dia

For large diameters, we offer Gear Milling / Gashing Machines with internal as well as external milling heads. With very fast material removal rates – these powerful machines from CJMT are a game changer where productivity is concerned.

CJMT Gear Shaping Machines
CJMT High precision gear shaper YGX5112 for aerospace applications
CJMT High Precision Gear Shaper
CNC Helical Shaping with double cutter
CNC Helical Shaping with double cutter

We offer Shaping machines from CJMT for all types of gears – from small diameter, high precision ones for aerospace and robotics to big diameter ones for windmill applications – with options for tilting table and column lifting. What’s more – with the oldest machine in India installed in 2005 – still in great working condition and over 40 installations – we have great references!

For your Internal Helical Gears – CJMT Shaping machines with CNC Helical Guides – also called as Guideless Shaper are available!

Click here for more information on Gear Shaping Machines that we can offer you!

CJMT Power Skiving Machine
CJMT Power Skiving Machine

We offer high efficiency, precision CJMT Power Skiving Machines for internal and external gears in several sizes for all applications! These are  in sizes from 320 dia to 650 dia – Built with superior quality parts – reliability and DIN 6 quality in production is assured! 

Click here for more information on CJMT Power Skiving Machines!

Sector Gear Shaping
CJMT Sector Gear Shaper
Rack Gear Milling machine
CJMT Rack Milling Machine
Rack grinding machines
CJMT Rack Grinding Machine

Our CJMT Sector Gear Shaping machines for Steering Shafts, can be used for machining from a solid forged blank or for finish shaping of pre-hobbed teeth. The machines have a tilting table for tapered teeth. Excellent references in India! CJMT also offers Rack Milling machines suitable for mass production of spur and helical rack gears for use in engineering machinery, elevators and machine tool manufacturing. We offer high precision grinding machines for sector gears, racks , piston nuts, rocker-shafts, connecting rods, flanges, capable of high DIN Quality!

Click here for more information.

SHAVING CUTTER SERRATION MACHINES
SHAVING CUTTER GRINDING MACHINES

CJMT Shaving Cutter Serration Machine
CJMT 5 Axis CNC Shaving Cutter Serration Machine ZX300B
CJMT Shaving Cutter Serration Machine

CJMT’s CNC Shaving Cutter Serration Machine is a 5 axis CNC  machine for cutting radial shaving cutters and axial shaving cutters.

1. The machine housing is lifting type with excellent flexibility of machining.
2. Superb strength and rigidity. Good vibration resistance and high precision dynamics.
3. Machine Guard for protection and safety as well as easy operation and maintenance.
4. CNC control steady and reliable, easy to operate with parametric programming. 

Contact us for more information on all types of cutter manufacturing and sharpening machines.

SPIRAL AND STRAIGHT BEVEL GENERATING, LAPPING AND GRINDING MACHINES QUENCH PRESSES AND OTHER SUPPORTING MACHINES

JCMT Spiral Bevel Grinding
JCMT Spiral Bevel Generator
TMTW Straight Bevel Generator

Spiral as well as Straight Bevel Generators for required geometries for both soft and hard-cutting; bevel testers, cutter sharpeners, cutter blade setters, grinding machines, lapping machines and  quench presses – we offer all machines that you need to set up a complete Spiral or Straight Bevel Gear Manufacturing set up!

GEAR DEBURRING AND CHAMFERING AND TEETH ROOFING MACHINES

Gear Chamfering Machine
JCMT Gear Chamfering and Deburring Machine
JCMT Gear Tooth Roofing

With a variety of Gear Chamfering and roofing machines available with JCMT – whatever be your requirement we can offer cost effective solutions.

There are many machines installed in India since 2010 giving trouble free service –  reliability assured!

WORM MILLING AND WORM GRINDING
SPLINE GRINDING MACHINES
BALLSCREW / LEADSCREW GRINDING MACHINES

HJMT Worm Milling Machine
HJMT brand worm grinding machine used for grinding of steering worms and rotors.
HJMT Worm Grinding Machine
HJMT Internal Thread Grinding Machine
HJMT Internal Thread Grinding Machine

HJMT – Hanjiang Machine Tool Co. is a 50 year old company with a factory area of  750,000 square meters and an annual capacity: of 350 machines. 

If you need worm milling, worm grinding, internal or external thread grinding, precision grinding of rotors, ball-screws, screw nuts, spline shafts, crank-shafts,  thread plug gauges or flat thread rolling dies -HJMT has the perfect machines for you! What’s more – with an impressive reference list in India and an 80% market share in its home country – it is one of the most reliable machine manufacturers for these type of machines. 

HIGH PRECISION HYDRAULIC AND MECHANICAL CLAMPING DEVICES

We are authorized channel partners in India for Wilhelm König-mtm, Germany;  one of the global leaders in high precision hydraulic and mechanical clamping equipment. Each Mandrel / Chuck / Clamping system is designed by König-mtm according to your specific quality requirements, and completely customized as per your component and machine. It is possibly the most respected name in Gear Grinding Fixtures. 

Quick change chuck for Hydraulic and Mechanical Fixtures
König-mtm Quick Change Chuck

QUICK CHANGE CHUCKS

Machine tools equipped with König-mtm’s quick-change chucks allow faster change of clamping tools thereby boosting your productivity! Especially in a batch production scenario, they unlock the full value of your expensive hard finishing / gear grinding machine!

Hydraulic Fixture for high precision clamping
König-mtm Hydraulic Clamping

KÖNIG-MTM GMBH HYDRAULIC CLAMPING SYSTEMS

- Run-out and axial accuracies less than or equal to 0.003 mm - High torque transmission - Stable construction - Easy to operate
Customized for your unique requirement, these can be designed to be actuated manually or by machine pressure.

Mechanical Fixture for sturdy gear clamping
König-mtm Mechanical Clamping

KÖNIG-MTM GMBH MECHANICAL CLAMPING SYSTEMS

Mechanical clamping systems from König-mtm provide you with increased loading clearances and enable you to clamp greater component tolerances. Depending on the requirement, expansions of 1 mm are possible. You reduce your set-up time and increase productivity!

QUESTIONS?

Whether you’re curious about the solutions that we can offer for a specific gear machining process or you have a challenging part for which you need a clamping solutions – feel free to speak to us! We would be happy to help! 

Reach out on info@matchlessmachines.in

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